Vibration Table Thermal Shock Testing Chamber Customized For Environmental Lab

1. Product Name and Purpose

2. Product Features

• Robust and Modular Design
  • The testing system is constructed with a heavy-duty steel frame that provides exceptional stability and durability. The frame is designed in a modular fashion, allowing for easy customization and integration of different components. The vibration table and thermal shock chamber can be adjusted and configured to accommodate a wide variety of sample sizes and shapes. The modular design also facilitates future upgrades and modifications, ensuring that the equipment can adapt to evolving testing requirements.
• High-Performance Vibration Table
  • The vibration table incorporated into the system is engineered for precision and power. It can generate a wide range of vibration frequencies, typically from 5 Hz to 2000 Hz, covering the spectrum of vibrations encountered in many industrial applications. The amplitude of vibration can be precisely controlled, ranging from a few micrometers to several centimeters. The table is equipped with a high-torque motor and advanced servo control system, ensuring accurate and repeatable vibration patterns. It also features a rigid surface and excellent dynamic balance, minimizing any unwanted resonances or vibrations that could affect the test results.
• Advanced Thermal Shock Testing Chamber
  • The thermal shock chamber is designed to subject samples to rapid and extreme temperature changes. It can achieve temperature transitions from as low as -70°C to as high as +180°C within a remarkably short time frame. The chamber utilizes a dual-zone temperature control system, with separate hot and cold zones, and a rapid transfer mechanism to move samples between the zones. This enables the simulation of thermal shock conditions that occur, for example, when a component moves from a hot engine compartment to a cold external environment or vice versa. The chamber is also equipped with high-quality insulation to maintain temperature stability and prevent heat leakage.
• Synchronized Control and Data Acquisition
  • The system features a sophisticated control panel that allows for seamless synchronization of vibration and thermal shock parameters. Operators can precisely program the sequence and intensity of vibrations and temperature changes, creating custom test profiles. The control panel also provides real-time monitoring of all test parameters, including temperature, vibration frequency, amplitude, and sample status. The data acquisition system records detailed information about the test, such as temperature profiles, vibration waveforms, and any changes in the physical properties of the sample. The acquired data can be stored in a variety of formats and analyzed using specialized software to generate comprehensive test reports.
• Safety and Protection Mechanisms
  • To ensure the safety of operators and the integrity of the testing process, the system is equipped with a range of safety features. It has emergency stop buttons strategically located for immediate shutdown in case of any abnormal situation. The vibration table and thermal shock chamber are enclosed in a protective housing made of durable and heat-resistant materials. The housing is designed to contain any potential flying debris or leaks from the chamber. Additionally, the system has built-in safety interlocks that prevent unauthorized access or operation when the equipment is in use.

3. Specific Parameters

• Maximum Vibration Displacement
  • The vibration table can achieve a maximum displacement of ±50 mm. This significant displacement capacity allows for the simulation of severe vibration conditions, such as those experienced during off-road driving, earthquakes, or heavy machinery operation. For example, in testing the durability of automotive suspension components, a large vibration displacement can help uncover potential weaknesses in the design or material under extreme mechanical stress.
• Vibration Frequency Range
  • As mentioned, the frequency range of 5 Hz to 2000 Hz covers a wide spectrum of vibrations. Low-frequency vibrations can affect the stability and alignment of larger structures, while high-frequency vibrations can cause fatigue and failure in smaller, more delicate components. Testing across this frequency range ensures a comprehensive evaluation of a product's performance under different vibration scenarios.
• Thermal Shock Temperature Range
  • The ability to transition from -70°C to +180°C provides a broad range of thermal shock conditions. This is crucial for industries such as aerospace, where components may experience extreme temperature differences between outer space and re-entry into the Earth's atmosphere. In electronics, it helps assess the reliability of components that may be exposed to rapid temperature changes during operation or storage.
• Temperature Transition Rate
  • The thermal shock chamber can achieve a temperature transition rate of up to 30°C per minute. This rapid rate of temperature change is essential for accurately simulating real-world thermal shock events. For instance, in testing the integrity of a ceramic insulator used in a high-power electrical device, a fast temperature transition can reveal any cracks or weaknesses that may develop due to thermal stress.
• Maximum Payload Capacity
  • The system has a maximum payload capacity of up to 1000 kg. This generous capacity allows for the testing of a wide range of products, from small electronic modules to larger mechanical assemblies. It enables manufacturers to test multiple components or complete systems simultaneously, increasing testing efficiency and providing a more accurate assessment of overall system performance.

4. Product Functions

• Product Tags:

  Lab Thermal Shock Testing Chamber

        

  Customized Thermal Shock Testing Chamber

        

  Vibration Table Thermal Chamber

        

  Vibration Table Thermal Shock Testing Chamber Customized For Environmental Lab Images